1. Check the automatic watering systems.
These systems are normally obstructed during usage. They also tend to be found in the lift rather than taken out very often, so that they get clogged. This goes unchecked, the clog isn’t discovered and the mobile becomes burnt up and dried.
2. Clean the tops of the batteries of acid and corrosion.
A dirty battery causes a whole lot of issues. If you set a volt meter on there really is a slow discharge of battery. If you charge a battery then it will gradually discharge over time. Corrosion builds up and will ruin your wires which cause poor battery performance. Cables can get expensive at $70 – $100 each when you have a lot of batteries, in addition to degrading your battery performance. This can be avoided by simply taking a little time to clean the top of these batteries.
3. Keep on top of underperforming batteries.
A good deal of companies don’t look after the issue batteries. Under performing batteries can draw heavy loads on electric components of the forklift which are extremely costly to the thousands of dollars. The damage happens when the battery becomes low and it is used anyway.
It is possible to inform a 18650 Battery is below doing if it does not last a complete shift. They simply put them in and the batteries draw very quickly.
Facilities that have under performing batteries may spend thousands a month replacement electrical parts in forklifts and the root cause is under performing batteries.
When the lifts go down you have less productivity, less product moved, more battery changes and unnecessary expenses of replacing parts and the labor to do so.
4. Use filtered water .
Being in so many facilities and seeing things first hand I will tell you without doubt that using tap water in your batteries can cause you problems and unnecessary expenditure. I see this all the time. Batteries which use tap water are far worse than all the rest of them. They heat up . The minerals in the water build up on the plates and it causes warmth. Heating causes premature battery failure. My estimate is you cut battery life by 50%. If your battery is covered by a warranty you need to ship it out and wait to come back, and also incur the costs to do so. This may be avoided by using filtered water.
A cheap and effective solution to the issue of using filtered water. You can attach it to a water line, it’s cheap and you get the benefits of filtered water. It’s user friendly. You can use an automated water gun plus a battery is stuffed up in minutes instead of the minute or so it takes to pour filtered water from a bottle, which is most likely the principal deterrent to using filtered water. This makes filling up simple and painless and eradicates the minerals which pollute the batteries and also cause you expense and lost productivity.
6. Do not allow opportunity charging.
Don’t let charging during 15 minute breaks and lunch periods. Batteries are created to draw down 80% and then be full charged. If you chance charge you significantly reduce the life span of your battery life.
I think the reason this procedure starts is if you’ve under performing batteries, the motorists know this and they attempt to obtain a little bit more charge during their breaks.
Opportunity charging hastens the corrosion of battery functionality. If you identify the lower performing batteries you can steer clear of this matter.
This can lower battery growth by a couple of years, and you have the price of electricity for unnecessary charging and the labor expense and lost productivity when a battery needs to be charged.